IIW International Welder (IIW)

 

Employers of work projects and maintenance in the oil and gas, process plants, power generation and construction industries need their welders to have high skill levels. The consequences of weld failure are extremely severe in these industries both from the point of view of the safety risk to employees and the general public but also from an economic risk.

The International Institute of Welding (IIW) has developed the International Welder (IW) programme to address the need for highly skilled welders and to achieve global harmonisation in the training, examination and qualification testing of welders.

Training and assessment in the IW programme is linked to the requirements of the international standard, ISO 9606 qualification testing of welders. The ISO 9606 standard is widely used in South Africa but it is important to note that it is similar to other standards which are relevant in South Africa, eg. ASME IX and AWS D1.1.

The IW programme provides a combination of theoretical knowledge and high level practical skills assessed by tests of increasing difficulty and by theoretical examinations. The programme is presented at three levels – fillet, plate and pipe welder. Trainees are required to start with fillet welding and have to pass a practical competency test before progressing to the next level.

Training times for practical welding vary from person to person, but it is stressed that some individuals may be able to complete modules in shorter times and some may take longer than this. The time taken to complete a particular module is not necessarily an indication of the final skill level that will be achieved.

Experienced welders are not required to undertake unnecessary practical training and may enter the IW programme at any level subject to completing the relevant level practical qualification test including those required for lower levels. For example, a welder experienced in fillet and plate welding but wanting to enter the practical training programme at pipe level would be asked to pass the fillet and plate practical test before being accepted for practical training at pipe level. A welder fully competent in fillet, plate and pipe welding would undertake the practical test for all three levels and would then undertake only the relevant theory components. It is important that at each level there is an associated level of theory, plus there may be process specific and  material specific theory modules which are applicable.

To obtain the IW diploma the welder is required to pass both the theory and practical level examinations and tests. Example: If a welder requires the International Pipe Welder qualification (all positions) for TIG welding, the theory modules and examinations (A, B, C & ST – 9 days theory in total) would need to be completed and the 5 practical qualification tests (Fillet, Plate & Pipe) as detailed opposite.

Guidance can be given to welders on an individual basis as each may differ. Individual training programmes can be specified after assessment.

Upon completion of the course, trainees will be able to produce fillet, plate and pipe welds with the chosen welding processes and the theory associated with the relevant level of welding.

The graduating welder will be awarded an IIW Diploma plus a Welder Performance Qualification (WPQ) as per International Standards.

Send us your Enquiry

Email : prac.weld@saiw.co.za

Register for Course  


Access Conditions

Entry Requirements:

Appropriate health as well as physical and mental capability is required to enter at Fillet Welder level. Access to higher levels may be allowed upon passing of relevant theoretical examinations and demonstration of required practical skill.

 

Course Schedule

Should a student welder undertake multiple modules, experience has shown that the student may well progress more quickly through the modules than is shown in the estimated periods detailed above. For a welder with limited skill, it is recommended that the training programme is started with SMAW using carbon steel. Alternative materials can be added once the welding
process and position technique have been mastered. The different training work pieces are designed to improve the welders skills in different welding configurations in all welding positions progressing to more difficult welding tasks.

Costs

Core Module: R60 590 (including VAT)

The core modules include 12 weeks of training which is inclusive of the 2 weeks theory module. Additional blocks of 12 weeks training can be booked at the above price to complete the International Welder training programme as required.

Additional weeks: R5 520 (including VAT) per additional week

Individual training weeks can be purchased as required in order to complete a further qualification after the core module has been completed. Qualification tests undertaken during training periods are inclusive.

Theory modules may be taken independently or all modules undertaken collectively (2 weeks training).

Individual training weeks can be purchased at the above rate as required in order to complete a further qualification after the core module has been completed, qualification tests undertaken during training periods are inclusive.

Theory modules may be taken independently or all modules undertaken collectively.

Fillet Welder Core Module A:
R 7 870 (including VAT)

Plate Welder Core Module B:

R 5 900 (including VAT)

Pipe Welder Core Module C:
R 1 970 (including VAT)

Process Specific Modules SA, ST, SM:

R 1 970 (including VAT) each

Material Specific Modules PSS, PAL:

R 1 970 (including VAT) each

All modules undertaken collectively (2 weeks training):

R 17 100 (including VAT)

Qualification Tests Only :

R 2 880  each (including VAT)

Download IIW International Welder (IIW) Details Download Course Application Form